Manufacturing Enterprise Data Transformation

Executive Summary

21st August 2023
Larkbyte

Business Challenge

Global manufacturing company ($2.5B revenue) struggled with legacy data infrastructure causing 4-hour reporting delays, 25% inventory forecast inaccuracies, and excessive manual processes, leading to approximately $2M annual losses in procurement inefficiencies.

Solution Implemented

  • Automated data integration using Azure Data Factory
  • Three-tier data lake architecture (Bronze/Silver/Gold)
  • Real-time processing capabilities via Azure Databricks
  • Enterprise-grade security and governance framework

Architecture Overview

Architecture

Key Results

  • Performance: Reduced report generation from 4 hours to 15 minutes
  • Accuracy: Improved data accuracy from 75% to 99.9%
  • Efficiency: Achieved 60% reduction in manual effort
  • Cost: $1.2M annual savings in operational costs
  • Business Impact: 40% improvement in inventory accuracy

Project Timeline

12-week implementation across three phases:

1. Foundation Setup (4 weeks)

  • Infrastructure deployment
  • Security implementation
  • Monitoring setup

2. Data Migration (4 weeks)

  • Pipeline development
  • Data quality framework
  • Performance optimization

3. Business Integration (4 weeks)

  • Report migration
  • User training
  • Production deployment

ROI Highlights

  • Payback Period: 14 months
  • First Year Cost Savings: $1.2M
  • Operational Efficiency Gain: 60%